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HIOKI BT3561A Battery HiTester | Production Line Battery Testing | Hinco Perth

The HIOKI BT3561A Battery HiTester performs fully automated production line testing of small cells and battery packs up to 60 V. It simultaneously measures internal resistance (AC-IR) and open-circuit voltage (OCV) for fast, reliable battery quality inspection.

The HIOKI BT3561A battery hitester is a benchtop instrument built for automated production line inspection of small battery cells, modules, and packs up to 60 V. It simultaneously measures internal resistance using the AC-IR method and open-circuit voltage (OCV), giving production engineers the data they need to make fast, accurate PASS / WARNING / FAIL quality decisions without slowing the line.

The BT3561A features dramatically improved tolerance for total line resistance compared to previous models — meaning longer measurement cables can be used without introducing measurement errors. This is critical in automated test stations where the instrument sits away from the test fixture. Excellent noise and electrostatic resistance ensure stable, repeatable results even in demanding production environments. Built-in LAN connectivity simplifies integration into automated test systems and MES data collection networks.

Key Features of the HIOKI BT3561A Battery HiTester

  • Simultaneous AC internal resistance (AC-IR) and open-circuit voltage (OCV) measurement
  • Voltage measurement ranges: 6 V and 60 V — suited to small cells and packs for power motors
  • Resistance measurement ranges: 30 mΩ / 300 mΩ / 3 Ω / 30 Ω / 300 Ω / 3 kΩ
  • High tolerance for total line resistance — supports long cable runs to test fixtures
  • Excellent noise and electrostatic resistance for stable production line operation
  • Built-in LAN interface for easy integration into automated test and MES systems
  • HI / IN / LO comparator judgement with audible pass/fail indication

HIOKI Test Equipment from Hinco Instruments

HIOKI instruments are available from Hinco Instruments, Western Australia’s specialist supplier of test and measurement equipment. Our engineering team can assist with product selection, system integration guidance, and calibration services to support accurate battery testing across manufacturing, mining, and energy storage applications throughout Perth and regional WA. Contact us for pricing and availability.

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Specifications

Key Specifications

Specification Details
Measurement Type AC Internal Resistance (AC-IR) and Open-Circuit Voltage (OCV)
Voltage Measurement Ranges 6 V / 60 V DC
Resistance Measurement Ranges 30 mΩ / 300 mΩ / 3 Ω / 30 Ω / 300 Ω / 3 kΩ
Measurement Method 4-terminal, 1 kHz AC method
Comparator Judgement HI / IN / LO with audible pass/fail indication
Interfaces LAN, EXT I/O, RS-232C, Analog output
Battery Compatibility Small cells and packs up to 60 V (power motors, power tools, e-bikes)
Line Resistance Tolerance High tolerance — supports long cable runs to test fixtures
Electrostatic Resistance Improved — suitable for production lines with static during battery transport

Applications

Typical Applications

  • Automated production line testing of small Li-ion and NiMH battery cells
  • Shipping inspection of battery cells before module assembly
  • Acceptance inspection of incoming battery cells at module production facilities
  • Quality testing of battery packs for power tools, e-bikes, and power motors
  • Integration into automated test stations and MES data collection systems

Industries

  • Battery and Energy Storage Manufacturing
  • Electric Vehicle and E-Bike Production
  • Power Tool and Consumer Electronics Manufacturing
  • Mining and Resources (battery-powered equipment)
  • Defence and Aerospace
  • Industrial Automation and Robotics

Documents

Technical Documentation

PDFDownload HIOKI BT3561A Battery HiTester Datasheet (PDF)

Calibration & Support

Hinco Instruments is an authorised supplier of HIOKI test and measurement equipment across Perth and Western Australia. We provide professional calibration services and ongoing support to keep your instruments performing to specification. Contact us for pricing and availability.